Integrated pump station

Overview of integrated pumping station

An integrated pumping station is an integrated device used to raise the water level and is suitable for a variety of liquid discharges such as sewage, rainwater, and water supply. It consists of a GRP fiberglass cylinder or a stainless steel cylinder, a submersible pump, a control system, etc. It has the advantages of small size, short construction period, and intelligence. It is widely used in urban drainage, industrial wastewater treatment, rural irrigation, and flood control and drainage.

I. Components of an integrated pumping station

Water pump: Usually equipped with multiple water pumps, you can choose the appropriate pump type and specification according to your needs. The water pump is used to extract water or transport liquid from one location to another1.

Pipeline system: includes inlet and outlet pipes, which are used to connect the water pump and the service area. The pipeline system may also include valves, pipe supports, and pipe connectors, etc..

Control system: Equipped with an automatic control system to monitor and control the operation of the pump station. The control system can realize the function of automatically switching the pump, adjusting the speed and flow of the pump as needed, and monitoring the operating status and faults of the pump station.

Auxiliary equipment: It may also include other auxiliary equipment, such as pressure sensors, flow meters, filters, and water tanks. These devices are used to monitor and improve the performance of the pump station to ensure that the water quality and water supply meet the requirements.

2. Standards for integrated pump stations

(I) Structural design standards

The structural design of the integrated pump station should meet the relevant engineering standards and specifications, including the size, weight, material selection and other requirements of the equipment2.

(II) Functional requirements standards

The water supply capacity of the raw water pump and the process pump must meet the requirements.

The operation is stable.

It has automatic control functions and other requirements.

(III) Control system standards

It should have automatic control, remote monitoring, fault alarm and other functions, and should meet the relevant control system standards.

(IV) Safety standards

It should meet the relevant safety standards, including explosion-proof and protection requirements to ensure the safe operation of the equipment.

(V) Operation and maintenance standards

The design should be reasonable, easy to operate, and convenient for daily operation and maintenance.

Corresponding maintenance plans and maintenance standards should be formulated.

(VI) Environmental protection standards

It should meet environmental protection requirements, including noise control, water pump emission standards and other requirements.

3. Key points of integrated pump station construction

(I) Site selection

It should be built in a place close to the water supply and drainage network and easy to discharge sewage, and the surrounding environment should meet the relevant requirements.

(II) Design

According to the needs of the equipment, scientific and reasonable design should be carried out to ensure the efficiency and reliability of the equipment2.

(III) Construction

According to the construction requirements, the construction should be carried out strictly in accordance with the design requirements to ensure the safety and service life of the equipment.

(IV) Acceptance

After the construction is completed, the acceptance should be carried out in accordance with the acceptance standards to ensure the quality of the equipment and its use as required.

4. Advantages of integrated pump station

(I) Small footprint

The integrated pump station can save a lot of space for users. Compared with traditional pump stations, it greatly saves land resources. It can also be installed indoors to avoid the occurrence of sewage and stench. And it is small in size, light in weight, easy to carry, can be placed anywhere for use, and can be moved at any time as needed. In addition, no separate power equipment and complex technology are required.

(II) Easy installation

No professional personnel are required, just place the equipment on the ground. During construction, only 3 people are needed to install it, which greatly improves the construction efficiency. It can better adapt to complex construction environments and reduce costs.

(III) Beautiful appearance, sturdy and durable

It consists of a pump body, a grille, a clear water tank, an automatic control system, etc. The overall structure of the pump is reasonable, the operation is reliable, and the maintenance is convenient; the design of the pump uses an advanced hydraulic model to make the operation of the pump station more stable and extend the service life of the pump; the pump station is equipped with a liquid level sensor, and when the liquid level reaches the set value, the automatic control system starts to work; it can be unattended. It can not only provide equipment support for urban domestic waste and sewage treatment, but also provide equipment support for industrial production.

(IV) Long service life

The pump unit is connected by multiple pump casings, and the liquid level sensor in the pump casing will not be corroded, thereby extending the service life of the pump unit.

(V) Compact structure and easy installation

It adopts a modular design, which is easy to install and saves building space. The entire pump station consists of a pressure pipe, an electrical control system, a sewage pipe, a drainage pipe, etc. Each part of the pump unit is fixed on a steel plate and fixed together by bolts